ENERGY
TURBINE BLADES
Rough milling, peel milling, helical ramping – there are numerous possibilities with Kyocera Unimerco tools.
Airfoil, platform, shroud, transitions - We provide a standardised range of solid tools along with a vast selection of indexable insert tools. Our airfoil tools are designed to maximize surface generation rates.
MRX SERIES - LOW CUTTING FORCE
Radius cutter designed for low cutting force.
- R4, R5, R6 and R8 line-up
- Include four grades and three chip breakers which extends the tool life of your cutters
- Suitable for machining in titanium, stainless steel and heatresistant alloys
MRW series
Economical radius cutter
- High-Efficiency radius cutter with multiple cutting edges
- MRW Radius Cutter lowers cutting costs and increases efficiency
- Double-faced inserts improve the milling of a wide variety of materials
- The wide insert line-up includes four grades and three chipbreakers, which enable extended tool life of your cutters
- Applicable to titanium, stainless steel and heat-resistant alloys machining
MFH SERIES
Stable roughing with greater chatter resistance.
Convex design of the cutting edge reduces chatter for highefficiency rough machining.
- Large tooling line-up from Ø8 to Ø160 to cover a wide application range for multiple part configurations
- Applicable for variety of work pieces from titanium to heatresistant alloys
- Multi-functional: Face milling, shouldering, slotting, ramping, pocketing, helical milling, contouring
- Improved wear resistance with MEGACOAT NANO (PR1535) coating
NTS-TORUS
Our economically unrivaled solid carbide Ap finishing cutter for finishing curved surfaces, such as airfoils.
- The design makes it possible for several Re•New™ (regrinding) services, without additional re-adjustments of diameter
- ±10 μm profile tolerance on effective radius
- Tough, sub-μm grain, chip resistant carbide with Kyocera PVD coating
- We customise the tools in this semi-standard range to meet your individual needs
- Diameters between Ø5 and Ø32 mm
- Up to 12 times more productive than point milling with same tool diameter on low curvature surfaces
NTS-RADIAL - BARREL TOOL
Solid carbide radial tangent finishing cutter for high-speed finishing on 5-axis machines
- 1st choice for tangential finishing of hard- to-reach surfaces
- The faster alternative to ball-nose copy milling
- The shape produces lower cusp height than ball nose tools, which enables larger stepover length
- ±5 μm profile tolerance on effective radius
- Tough, sub-μm grain, chip resistant carbide with Kyocera PVD coating
- We customise the tools in this semi-standard range to meet your individual needs
SOLID CARBIDE PROFILE CUTTERS
Here are some examples of our most successful solid carbide profile cutters for milling grooves, which conform exactly to our customers’ profile requirements.
We cover all profile size requirements with market-leading lead time on profile cutters.
- Get up to 3x Re-New™ (regrinding) and save up to 75% on your tooling costs
- Individual profile inspection chart
- Enhanced use as roughing cutter after ended service as finishing tool
STEEL BODY WITH CARBIDE CUTTING EDGES
This highly precise and customisable tool has a lot of advantages:
- Get up to 9x Re-New™ (regeneration) and save up to 75% on your tooling costs:
- Up to 3x regrinding with each carbide re-tipping
- Up to 3x carbide re-tipping
- Individual profile inspection chart
- Enhanced use as roughing cutter after ended service as finishing tool
Brochure
Please find further details in the brochure.